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Saturday, 27 July 2013

4 Stroke IC Engine

As their name implies, four-stroke internal combustion engines have four basic steps that repeat with every two revolutions of the engine:
(1) Intake/suction stroke
(2) Compression stroke 
(3) Power/expansion stroke and 
(4) Exhaust stroke
1. Intake stroke: The first stroke of the internal combustion engine is also known as the suction stroke because the piston moves to the maximum volume position (downward direction in the cylinder). The inlet valve opens as a result of the cam lobe pressing down on the valve stem, and the vaporized fuel mixture enters the combustion chamber. The inlet valve closes at the end of this stroke.
2. Compression stroke: In this stroke, both valves are closed and the piston starts its movement to the minimum volume position (upward direction in the cylinder) and compresses the fuel mixture. During the compression process, pressure, temperature and the density of the fuel mixture increases.
3. A Power stroke: When the piston reaches a point just before top dead center, the spark plug ignites the fuel mixture. The point at which the fuel ignites varies by engine; typically it is about 10 degrees before top dead center. This expansion of gases caused by ignition of the fuel produces the power that is transmitted to the crank shaft mechanism.
4. Exhaust stroke: In the end of the power stroke, the exhaust valve opens. During this stroke, the piston starts its movement in the maximum volume position. The open exhaust valve allows the exhaust gases to escape the cylinder. At the end of this stroke, the exhaust valve closes, the inlet valve opens, and the sequence repeats in the next cycle. Four-stroke engines require two revolutions.
Many engines overlap these steps in time; turbine engines do all steps simultaneously at different parts of the engines.

Combustion[edit]

All internal combustion engines depend on combustion of a chemical fuel, typically with oxygen from the air (though it is possible to inject nitrous oxide to do more of the same thing and gain a power boost). The combustion process typically results in the production of a great quantity of heat, as well as the production of steam and carbon dioxide and other chemicals at very high temperature; the temperature reached is determined by the chemical make up of the fuel and oxidisers (seestoichiometry), as well as by the compression and other factors.
The most common modern fuels are made up of hydrocarbons and are derived mostly from fossil fuels (petroleum). Fossil fuels include diesel fuelgasoline and petroleum gas, and the rarer use of propane. Except for the fuel delivery components, most internal combustion engines that are designed for gasoline use can run on natural gas or liquefied petroleum gases without major modifications. Large diesels can run with air mixed with gases and a pilot diesel fuel ignition injection. Liquid and gaseous biofuels, such as ethanol and biodiesel (a form of diesel fuel that is produced from crops that yield triglycerides such assoybean oil), can also be used. Engines with appropriate modifications can also run on hydrogen gas, wood gas, or charcoal gas, as well as from so-called producer gas made from other convenient biomass. Recently, experiments have been made with using powdered solid fuels, such as the magnesium injection cycle.
Internal combustion engines require ignition of the mixture, either by spark ignition (SI) or compression ignition (CI). Before the invention of reliable electrical methods, hot tube and flame methods were used. Experimental engines with laser ignition have been built.[2]
Gasoline Ignition Process
Gasoline engine ignition systems generally rely on a combination of a lead–acid battery and an induction coil to provide a high-voltage electric spark to ignite the air-fuel mix in the engine's cylinders. This battery is recharged during operation using an electricity-generating device such as an alternator or generator driven by the engine. Gasoline engines take in a mixture of air and gasoline and compress it to not more than 12.8 bar (1.28 MPa), then use a spark plug to ignite the mixture when it is compressed by the piston head in each cylinder.
While gasoline internal combustion engines are much easier to start in cold weather than diesel engines, they can still have cold weather starting problems under extreme conditions. For years the solution was to park the car in heated areas. In some parts of the world the oil was actually drained and heated over night and returned to the engine for cold starts. In the early 1950s the gasoline Gasifier unit was developed, where part on cold weather starts raw gasoline was diverted to the unit where part of the gas was burned causing the other part to become a hot vapor sent directly to the intake valve manifold. This unit was quite popular till electric engine block heaters became standard on gasoline engines sold in cold climates. [3]
Diesel Ignition Process
Diesel engines and HCCI (Homogeneous charge compression ignition) engines, rely solely on heat and pressure created by the engine in its compression process for ignition. The compression level that occurs is usually twice or more than a gasoline engine. Diesel engines take in air only, and shortly before peak compression, spray a small quantity of diesel fuel into the cylinder via a fuel injector that allows the fuel to instantly ignite. HCCI type engines take in both air and fuel, but continue to rely on an unaided auto-combustion process, due to higher pressures and heat. This is also why diesel and HCCI engines are more susceptible to cold-starting issues, although they run just as well in cold weather once started. Light duty diesel engines with indirect injection in automobiles and light trucks employ glowplugs that pre-heat the combustion chamber just before starting to reduce no-start conditions in cold weather. Most diesels also have a battery and charging system; nevertheless, this system is secondary and is added by manufacturers as a luxury for the ease of starting, turning fuel on and off (which can also be done via a switch or mechanical apparatus), and for running auxiliary electrical components and accessories. Most new engines rely on electrical and electronic engine control units (ECU) that also adjust the combustion process to increase efficiency and reduce emissions.

Monday, 22 July 2013

Cylinder Lubrication System CLU 4

The advantages you get from a  CLU 4 system

**Your operating costs are cut thanks to lower oil consumption
**Adaptable for all 2-stroke crosshead engines ranging from 600 to 6000 kW/cylinder with 3 to 12 quills each
** The modular design (of the PD cylinder lubrication pump) makes sure the system can be serviced while in operation (no redundancy required)
**Already developed for common-rail technology without oil supply unit and standard/retrofit applications including oil supply unit
** Simple, compact system installation without the use of oil filters,el. heaters, oil tanks or level switches
** Mechanically defined, nonadjustable metering rates and integrated
valve functions prevent operator errors
**Low installation costs
**A pressure sensor mounted on the quill monitors the lubrication of each cylinder. The respectively optimized metering instant can be automatically set with the help of the electronic control
system
** Oil consumption can be measured per engine or individual per
cylinder


Willy Vogel AG has been making cylinder lubrication systems for
large 2-stroke crosshead diesel engines for many decades now.
Specially developed lube pumps in conjunction with so-called
accumulators ensure efficient, load-dependent lubrication of the
cylinders.
The fully electronically controlled CLU 4 cylinder lubrication
system was developed to supplement the existing CLU 3 system
and its system-related advantages (such as high dependability,
ease of operation and simple maintenance).
The CLU 4 system was developed with the aim of bringing oil
consumption even more into line with the main load factors and
operating conditions.
The main factors involved include the engine speed, load,
running- in status etc.. Moreover, attention is also paid to the fuel
and the lubricant’s composition.
After the Master Control Unit evaluates the load factors it
optimizes the cycle rate and metering instant. With an optimal
system design and adjustment it is possible to cut oil
consumption even more to roughly 0.7g/kWh (0.5g/BHPh), thus
going easy on resources.
The newly developed CLU 4 electronic cylinder lubrication
system does this with the help of the latest control electronics.
Thanks to a smart combination with special quills in the wall of
the cylinder it is possible to wet every point on the moving
pistons, e.g. the ring package, piston skirt, etc. or surfaces of
the heavily loaded cylinder wall, with defined quantities of
lubricating oil (multipoint).

Friday, 19 July 2013

PGCET GUJARAT 2013 ANSWERKEY

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